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Applications / Industrial Solutions

Industrial Microscopy Solutions

Microscopes, cameras, analysis software and custom-engineered inspection systems for UK manufacturing, quality control and research. From grain size to weld inspection,  we configure the right setup for your process.

Industrial Microscope Camera for Fast Image Capture

INDUSTRIAL MICROSCOPY, UK SUPPLY, CUSTOM BUILDS & SOFTWARE

Complete industrial microscopy solutions for UK manufacturing & QC

At Indigo Scientific we supply complete industrial microscopy systems for UK and Irish manufacturing, quality control, research and inspection laboratories. We go beyond catalogue products, we provide technical advice, system configuration, custom hardware builds and dedicated software tailored to your inspection requirements.

Whether you need a single stereo microscope for line-side inspection, a fully automated multi-camera rig for high-throughput QC, or a bespoke software workflow built to your measurement standard, our team will specify and supply the right solution.

We are an authorised Zeiss microscope dealer and Jenoptik Gryphax camera dealer for the UK and Ireland, and we are the UK experts in PixelFerber image analysis software for industrial microscopy applications including grain size, phase fraction and particle analysis.

INDUSTRIAL MICROSCOPY APPLICATIONS

Industrial microscopy across UK manufacturing sectors

Industrial microscopy covers a wide range of examination types across different industries. We configure systems for all of the following, if your application is not listed, contact us and we will advise.

Automotive & aerospace

Weld inspection, casting and component quality control, failure analysis and fracture examination. Surface and coating inspection for critical aerospace components.

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Additive manufacturing

Porosity analysis, layer adhesion checks and surface quality examination on 3D-printed parts. Microstructure assessment for AM quality assurance and process validation.

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Metallurgy & materials science

Grain size analysis, phase fraction measurement, microstructure characterisation and inclusion rating to ASTM and ISO standards. Supported by PixelFerber analytical workflows.

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Pharmaceutical & life sciences

Particle counting, contamination identification and size analysis for pharmaceutical manufacturing QC, raw material inspection and foreign particle identification.

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Electronics & semiconductors

PCB and component inspection, solder joint analysis, defect detection and surface quality checks at high magnification for electronics manufacturing and testing.

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General QC & failure analysis

Root-cause analysis, fractography, surface characterisation and incoming goods inspection across a broad range of manufacturing and industrial QC laboratory applications.

INDUSTRIAL MICROSCOPES

Microscopes for industrial microscopy

Zeiss microscopes configured for industrial applications, stereo systems for trace inspection and physical examination, upright systems for materials analysis and high-magnification work. All systems are modular and upgradeableContact us to configure the right model for your process.

Zeiss stemi 305 industrial microscope for 3D inspection

Zeiss Stemi 305

Compact, reliable stereo microscope for basic inspection, incoming goods QC and general laboratory work. An economical entry point to Zeiss industrial optics, upgradeable and compatible with microscope cameras for documented inspection workflows.

Stemi 508 for industrial 3D microscopy

Zeiss Stemi 508

Stereo microscope for electronics inspection, quality control and physical mark examination. 8:1 zoom ratio, large working distance, integrated LED illumination. Compatible with boom stands and gooseneck lighting for flexible positioning over large or irregular samples.

Axio imager high magnification upright microscope for industrial inspection

Zeiss Axio Imager

Upright microscope for high-magnification industrial applications including metallographic examination, microstructure analysis, phase fraction and grain size. Full contrast method support including brightfield, darkfield and polarised light. 

INDUSTRIAL MICROSCOPE CAMERAS

Cameras for industrial imaging & inspection

Industrial microscope cameras for large field imaging, fast capture rates and full cross-platform compatibility (Windows, Mac, Linux). 

Gryphax prokyon for true colour 21 megapixel imaging in industrial applications

Prokyon

True-colour scanning camera, up to 21 megapixels. Prokyon's proprietary colour algorithms deliver accurate, consistent colour reproduction across the full scan area, ideal for material documentation.

Jenoptik NAOS industrial microscope camera for large field colour inspection applications.

Naos

20-megapixel, 1-inch sensor industrial camera. High-resolution colour imaging for detailed industrial documentation capturing fine structural detail in materials, welds and components. 

4K industrial microscope camera

Arktur

4K at 30fps, 8-megapixel 2/3" colour sensor. High frame rate for real-time observation and live inspection workflows. 4K resolution provides large captures for documentation and measurement.

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BESPOKE ENGINEERING

Custom industrial microscope systems for your process

Standard catalogue products don't always fit the sample, the production line, or the inspection standard. We design and build bespoke industrial microscopy setups around your specific inspection challenge, working with your engineers, quality managers and procurement teams to deliver a system that integrates with your existing process.

  • Custom boom stand configurations for large, irregular or in-situ samples that cannot be placed on a standard stage

  • Multi-camera and multi-magnification rigs for combined macro and micro inspection in a single workflow

  • Motorised stages and automated focus for repeatable, high-throughput inspection without operator variation

  • Integration with production line software and reporting systems, including custom data export formats

  • Custom software for dedicated applications, systems and hardware

  • Training and ongoing technical support from our UK-based team

INDUSTRIAL IMAGING SOFTWARE

Software for industrial inspection microscopy

We offer PixelFerber, industry-grade image analysis software ideal for inspection, measurement and analysis of industrial microstructures. Analytical workflows can be configured to your specific measurement standard. Contact us for software configuration advice.

Particle Anaylsis

Particle Analysis 

Particle analysis with segmentation, measurement and classification. Identify, count and size particles in a sample for contamination analysis, pharmaceutical QC and industrial process control.

Depth of focus

Focus Stacking

Stack images from multiple focal planes to achieve a single high depth-of-field composite image which is essential for rough surfaces, fracture faces and 3D samples.

Grain Anaylisis

Grain Size Analysis 

Single or dual phase ferrite/pearlite structure grain size characterisation to ASTM E112 and ISO 643. Automated intercept, planimetric and comparison methods.

Gryphax

Integrated Camera Support

Direct image transfer from supported cameras including the full Jenoptik Gryphax range with no manual file handling, images captured directly into analysis workflows.

Phase-Fraction

Phase Fraction

Determination of absolute and relative phase fraction of one or more phases including point counting and area measurement methods for metallographic phase analysis.

Industrial microscopy FAQ

Questions we receive from UK manufacturers, QC managers and laboratory purchasers about industrial microscopy systems.

What is the best microscope for grain size anaylsis in a UK metallurgical lab?

The Zeiss Axio Imager paired with PixelFerber analysis software is the recommended configuration for grain size analysis. PixelFerber supports automated grain size measurement to ASTM E112 and ISO 643 standards, with both intercept and planimetric methods. We can configure the software to your specific standard and measurement workflow. Contact us for a demonstration or quotation.

Can you supply a complete industrial microscopy system, not just a microscope?

Yes, we regularly supply complete industrial microscopy setups combining microscope, camera, illumination, stage and analysis software. For more complex requirements we also design custom configurations including boom stands, multi-camera rigs and automated stages. 

Can PixelFerber be configured to ASTM or ISO grain size standards?

Yes — PixelFerber analysis workflows can be configured to ASTM E112, ISO 643 and other grain size and phase fraction standards. We provide software configuration support and training to ensure your measurements meet the required standard. If you have a bespoke measurement requirement, contact us to discuss whether a custom workflow can be created.

Do you build custom industrial microscope setups for non-standard samples?

Yes, custom builds are a core part of what we do. We design bespoke configurations including boom stand setups for large or irregular samples, multi-camera rigs for combined macro/micro inspection, automated motorised stages, and custom software workflows. Contact us with a description of your sample, inspection requirement and throughput target and we will scope a system.

Contact our Industrial Microscopy Experts

Want to know more about our products, get advice or learn more about Indigo Scientific, contact our friendly team!

Email:
hello@indigo-scientific.co.uk

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